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40nm Technology-Technology in Ramp  
TSMC takes platform performance to the next level of density and power with the introduction of its 40nm process technology. The TSMC 40nm process combines the most advanced 193nm immersion photolithography, performance-enhancing silicon strains, and extreme low-k (ELK) inter-metal dielectric material to bring both performance and reliability to advanced technology designs.

40nm Status from Mark Liu, TSMC Senior VP of Advanced Technology Business:
Customer product 40nm yields doubled over the past 3 months and we're working hard to achieve even better results. Fab12 June-to-July'09 40nm output jumped 50% from 6,000 to 9,000 wafers per month. The 40nm output will exceed 20,000 wafers by December of 2009.

The 40nm Process Family

The 40nm logic family includes the Low Power (LP), General Purpose Superb (GS) and low-power triple gate oxide (LPG) process options. All three processes offer multiple threshold voltage (Vt) core devices and 1.8V, 2.5V, 3.3V I/O options to meet different product requirements.

The 40nm LP process provides double gate density of 65nm with significantly lower power and manufacturing costs per die making it ideal for small footprint designs like those used in cell phones, portable media players, PDAs and other handheld devices.

The 40nm G processes provide more than twice the density, same leakage, and more than 40 percent speed enhancement to the counterpart TSMC 65nm process, and are targeted for PC, networking and wired communication applications.


40nm Design Ecosystem

In-house design, backend and design ecosystem services round out TSMC's 40nm platform to accelerate rapid tapeout and adoption.

The design ecosystem includes:

Prototyping: TSMC's prototyping programs streamline the transition from first silicon to production, including the QuickStart(SM) IP program, the Prototype Diagnostics Alliance and CyberShuttle(SM). CyberShuttle allows multiple customers to share the costs of a single mask set and prototype wafers on a pilot run.
Extensive libraries and IP: TSMC's 40nm design ecosystem includes the industry's most advanced technology libraries, including standard cell, standard I/O, single-port SRAM, dual-port SRAM and more. The Library Alliance Program supports TSMC's extensive portfolio of silicon-proven third-party IP.
Process design kit (PDK) quality assurance: TSMC 40nm PDKs cover the entire design flow from schematic entry, simulation, layout, and layout check to post-simulation. The 6-stage automatic PDK quality assurance flow with over 133 procedures ensures consistent quality control and faster development lead time. Adoption is simplified with smart installation and tutorial, and design accuracy is improved with support for well proximity effect (WPE) modeling, Monte Carlo simulation, and estimated parasitic RC device information for pre-simulation.
Design for Manufacturability (DFM): TSMC's 40nm (DFM) initiative goes beyond traditionally supplied design rules and SPICE models, providing additional manufacturing variance data that is essential for achieving high yields at the nanometer level. A model-based approach and a rule-based approach are available for designer implementation, with a DFM Data Kit (DDK) for third-party EDA tools and a TSMC DFM toolkit with advisories and utilities.